Radius spirit can copy

Discussion in 'Fettling Forum' started by Twoberth, Jun 13, 2021.

  1. Twoberth

    Twoberth United Kingdom Subscriber

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    Yesterday I found an old mini scaffolding pole stand,

    2021-06-13 002 002.JPG

    and it's the same ID as the diameter of a small Radius spirit can!

    2021-06-13 001 027.JPG

    I tried it as a die with some tinplate scrap to see if it would make end caps for homemade cans.
    It worked a treat with an aluminium plunger compressing the blank in an engineering vice.

    2021-06-13 002 001.JPG 2021-06-13 002 003.JPG
    2021-06-13 002 004.JPG 2021-06-13 002 005.JPG

    So using new clean tinplate cut accurately into oversize circles, clean round end caps can easily be made. Then the can body is cut to size and wrapped around the end caps, clamped as before with hose clamps and soldered with a combination of heat gun and iron. Then finished with a plumbing fitting spout as before.

    Gives a neat result, which fits into the windscreen and into the tin.

    2021-06-13 001 021.JPG

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    Compares nicely with the original

    2021-06-13 001 028.JPG
     
  2. presscall

    presscall United Kingdom SotM Winner SotY Winner Subscriber

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    Best kind of fettling Duncan, seeing the potential in an unrelated item.

    John
     
  3. Twoberth

    Twoberth United Kingdom Subscriber

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  4. kerophile

    kerophile United Kingdom SotM Winner Subscriber

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    Hi @Twoberth . What a great post to start the day with! Great work and an inventive mind.
    Best Regards,
    Kerophile.
     
  5. Twoberth

    Twoberth United Kingdom Subscriber

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    @kerophile
    Thanks George. I have mentioned it before that when I first read your post here I began looking at everyday items with my 'stovie' hat on. So spotting things with fettling potential was a trick (one of many) that I learned from you.
     
  6. A A C

    A A C Norway SotM Winner Subscriber

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    Great post . Very inspiring
     
  7. cottage hill bill

    cottage hill bill SotM Winner Subscriber

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    Well done yet again.
     
  8. ROBBO55

    ROBBO55 Subscriber

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    I think its your best spirit tin so far. :thumbup:
     
  9. Kiwi NZ

    Kiwi NZ Subscriber

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    Very impressive, that has come out so nice. Great idea with pressing the end caps thanks for sharing it with us.
    What did you use for the fuel cap?
     
  10. charlie lewis

    charlie lewis United States Subscriber

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    Thank you for sharing your methods and work. You make hard work look easy. I want to try my hand at something similar, as a result of reading your posts on tin smithing.
     
  11. Twoberth

    Twoberth United Kingdom Subscriber

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    Thanks everyone for comments.
    @Kiwi NZ , I made the fuel cap as shown here, but ground the hexagonal nut round before soldering on a circular cap.
     
  12. Kiwi NZ

    Kiwi NZ Subscriber

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    @Twoberth I asume you mean that you spent time carefully working the points off on a grinding wheel.
    It would be great to figure out a way of mounting it up so as to turn the outside on a lathe and maybe
    add a bit of knurling.
     
  13. Twoberth

    Twoberth United Kingdom Subscriber

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    You can actually hold the nut in a three jaw lathe chuck. I have done it to turn the nut down to round on previous small cans. But since I don't have a knurling attachment, I like to give it a rough ground finish afterwards anyway, so I just use the grinding belt rather than set up the lathe. I put a small bar through the nut to apply and hold pressure onto the belt when grinding, or you end up with burned fingers and/or flying hot nuts!

    On larger cans a hexagonal cap looks OK anyway.