Comet stove in dire need of repairs

Discussion in 'Fettlers Master Class' started by pete sav, Oct 11, 2023.

  1. Nicola Francesco Elia

    Nicola Francesco Elia Italy SotM Winner SotY Winner Subscriber

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    @pete sav the NRV should work like on the old svea external NRV.

    Spring + pip like on normal NRVs…

    Nicola
     
  2. Nicola Francesco Elia

    Nicola Francesco Elia Italy SotM Winner SotY Winner Subscriber

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    Ok found finally some photos:

    900C7348-8882-47D3-8C2A-01184F224C96.jpeg 77F5484D-7B5D-4CCC-A88F-4DD1E39AA98D.jpeg 8E80778B-38EE-4504-8B99-071027B8E460.jpeg 67B35C4F-DF91-4F31-B02A-FE689CD9AE0F.jpeg
     
  3. pete sav

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    Thanks Nicola but the problem with the one on the comet is you cannot get to the bottom side of the pip to replace any rubber that maybe on the brass pip
    i can find no evidence of any either and it needs to seal so pressure does not escape back up the pump tube#
    cheers pete
     
  4. Nicola Francesco Elia

    Nicola Francesco Elia Italy SotM Winner SotY Winner Subscriber

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    Could you share a photo with a view of the inside of NRV location?

    FCEE368F-0369-4D89-B6EC-B0FCC158BA22.jpeg

    Probably pip and spring are gone… maybe removed by previous owner.
     
  5. pete sav

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    The pictures are there on my last post the nrv seems to be inside the tank and soldered inside. So its not really serviceable. I intend to remove it all tomorrow so i can take better pictures Nicola
    Thanks for the intrest pete
     
  6. igh371

    igh371 SotM Winner Subscriber

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    Hi Pete,
    Some photos I'll post here might save you some time. I've just taken these of a dismantled small Comet tank which I just happened to have lying around here. The positioning of some of these components on the tanks differs from your larger size tank, but the components themselves are the same. I hope they'll explain how the NRV works and how it is serviceable from the outside.
    DSC02471.JPG

    The fuel pick-up for pipe to the burner:
    DSC02474.JPG DSC02473.JPG

    The external access point to the NRV with plug removed:
    DSC02475.JPG DSC02476.JPG

    Now here is the crucial NRV body (with screw-in outer plug) which, as you show in your photos, gets soldered around the inner edge of the outer flange onto the outside of the tank, and into the feed pipe from the pump at the narrow end:
    DSC02477.JPG
    On mine there are air outlet holes in the NRV body on both sides, not just on the one side visible in the photo.

    Now looking into the NRV body from the outside there are 2 points at which changes in the internal diameter create shelves:
    DSC02479.JPG

    DSC02478.JPG

    The first 'shelf' is the point to which the plug reaches when it is fully screwed down:
    DSC02482.JPG

    The seal of the plug screwed down on to this shelf is what prevents fuel leakage to the outside. The smaller diameter section below the plug seal is where the NRV pip, carrier and spring need to be pushed into. The shallow point on the bottom of the plug both helps the seal against leakage and helps keep the NRV spring centred. The NRV pip itself locates and seals onto a tiny final internal shelf/flange which lies below those prominent vent holes, which lead out of the NRV body into the tank itself, and immediately before the very bottom of the NRV body (just before it fixes into the link pipe from the pump).

    If this all makes sense you'll see that, unless it is necessary for some other reason, there is no necessity to unsolder any of that pipe/NRV assembly from the tank. That assembly itself looks to be sound. All that is required for the NRV to function is to source a brass pip carrier, cork pip and a suitable length of spring, insert them into the NRV carrier body from the outside of the tank and then seal everything in by screwing down the brass plug.
     
    Last edited: Oct 12, 2023
  7. mr optimus

    mr optimus United Kingdom Subscriber

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    Good Morning @pete sav, very impressed with the progress so far, i am sure this restoration is going to be a success looking forward now to the next stage well done there
     
  8. pete sav

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    Thankyou for the help so far especially Nicola and igh371 for taking the time with uploading pictures of the nrv setup.
    Now on this stove the spring is long gone maybe lost by a previous owner but the little bush that holds the cork pip would not come out.
    The hole where it falls out of the tank was burred over not much but enough to stop me removing it.
    After seeing how it works i got a needle file in there and opened the hole and it drops out now job sorted thanks lads.
    Just a new pip and suitable spring and it should work fine.
    Intend to progress with tank repairs now.
    Thanks again pete
    20231013_115626.jpg 20231013_115524.jpg 20231013_115406.jpg
     
  9. presscall

    presscall United Kingdom PotY Winner SotM Winner SotY Winner Subscriber

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    @pete sav
    I know when we discussed your Comet project at Ashover we wondered whether the end caps were silver soldered on. Evidently not Pete, so your proposition to use silver solder internally for the cracks, then soft solder the end cap back on is a go-er.

    Access for cleaning and soldering is a lot tighter than on the Blanchard tank, so maybe applying the silver solder externally is the only practicable way to do it? You’d avoid all that pipework too.

    John
     
  10. pete sav

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    Yes John the ends were soft soldered on so that was good so today after sorting the NRV out with a stuck pip i set to and removed all the bits i could to make access to the internals easier.
    IMG_2501.JPG

    i then cleaned all the bits up and removed as much old solder off the parts and tank as i could get off. IMG_2510.JPG

    here they are all cleaned up ready for putting back together i give the tank a quick dip in safety pickle to remove all the oily dirt
    IMG_2513.JPG
    IMG_2512.JPG

    got it setup to solder the cracks but was difficult to get the right angle with the torch inside the tube but done well enough i think

    IMG_2518.JPG IMG_2517.JPG IMG_2516.JPG

    well thats as far as i got today not a perfect tank but much improved from how it was.
    By the way John that clicking when the knob was turned on the stove it is a spring action for the missing pricker pin more of that later

    cheers pete
     
  11. Nicola Francesco Elia

    Nicola Francesco Elia Italy SotM Winner SotY Winner Subscriber

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    Everything looks very promising! Cheers!

    Nicola
     
  12. Blackdog

    Blackdog United Kingdom SotM Winner Subscriber

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    Great stuff! Watching with interest.
     
  13. presscall

    presscall United Kingdom PotY Winner SotM Winner SotY Winner Subscriber

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    @pete sav
    I might have known, you didn’t mess about Pete, whipping out the pipework. Makes sense, the soft-solder in the joints would have dribbled out with the heat of silver soldering no doubt.

    Yeah, the clicking pricker. I think I read something about that in Bo’s (‘Optipri’s) post.

    Cheers,

    John
     
  14. pete sav

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    Right been doing this stove and have managed to re solder all the tank up and it appears to have no leaks and i have run it for maybe 90mins in 30min tests, the tank does get warm with the 111t burner on. The pump shaft does get a drip of parrafin out of it after pumping it up but i am not 100% happy with the NRV yet but its working and holds pressure in the tank.
    I had to silver solder the tank lid up as it would not hold air due to a big crack its ok but i need to tidy it up yet make it look better.

    IMG_2519.JPG IMG_2520.JPG IMG_2521.JPG IMG_2522.JPG IMG_2528.JPG

    The repairs to the tank are not invisible but they dont show daylight thro them most important its not leaking and holding pressure

    IMG_2529.JPG IMG_2524.JPG

    Last and finally a picture of it running with a 111t burner fixed on to the tank intend to run it for a good while and clear it of any solder and water contaminantion
    Now of course there is the burner to look at but i suspect it wont be as bad as this tank
    IMG_2531.JPG IMG_2530.JPG

    Cheers Pete
     
  15. Nicola Francesco Elia

    Nicola Francesco Elia Italy SotM Winner SotY Winner Subscriber

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    Great result!

    Can’t wait to see it finished.
     
  16. presscall

    presscall United Kingdom PotY Winner SotM Winner SotY Winner Subscriber

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    Outstanding work Pete.
     
  17. Tony Press

    Tony Press Netherlands Subscriber

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    Excellent!

    Good luck with the burner.


    Cheers

    Tony
     
  18. pete sav

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    Well i am still plugging away with this old stove and to be honest its hard going. i am not sure that nrv is working right as the tank holds pressure but i cannot get loads in it will run the 111t for a good while but i feel its lacking pressure some what, so today i had a mess with the burner for a change
    some pics of the burner as it came. IMG_2538.JPG IMG_2540.JPG IMG_2543.JPG IMG_2544.JPG IMG_2545.JPG IMG_2547.JPG

    Now the pricker is very clever its spring loaded and jumps thro the jet when you turn the knob at the front of the stove
    IMG_2549.JPG IMG_2550.JPG IMG_2551.JPG IMG_2553.JPG IMG_2554.JPG


    The pricker wire is in a hole\slot in the main pricker operator wire

    IMG_2566.JPG IMG_2567.JPG IMG_2570.JPG IMG_2572.JPG

    right so now the repaired burner on the comet tank

    IMG_2575.JPG IMG_2574.JPG

    ok but not great

    so now on a optimus tank with a slightly out of control preheat !!!!!

    IMG_2577.JPG IMG_2584.JPG IMG_2585.JPG

    much better flame now with not many pumps so maybe its back to the drawing board with the comet tank

    lovely flame on that burner

    cheers pete
     
  19. Blackdog

    Blackdog United Kingdom SotM Winner Subscriber

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    What a wonderful flame that is! Keep at it, you'll get there!
     
  20. mr optimus

    mr optimus United Kingdom Subscriber

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    @pete sav.
    Absolutely brilliant work Pete, i am looking forward to seeing the end result well done there :clap: