Enders disassembly

Discussion in 'Fettling Forum' started by Colin Geer, Nov 4, 2017.

  1. Colin Geer

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    I'm considering repainting my Enders 9061D as the case needs some remedial attention... not much but I want to stop the small amount of rust from getting any worse and beat out some small dents and gouges. The original paint surface is a hammerite-like silver which I've found a pretty good match for. All I really need to do is remove the tank but I can't see how you get the brass rivets(?) out that secure the tank in place. Once they're out I'm good to go as I'm not too bothered about the inside as it's in pretty good shape and I don't intend to touch it, just the outside. I don't plan on removing any of the aluminium rivets unless I really really have to. Unfortunately, the worst dent is directly under the tank and I can't work on it without access. An explanation or maybe even a photo would help me enormously!

    Also, on a separate point, I've heard about using electrolysis to strip cases... how does that work and how expensive is it?
     
  2. Colin Geer

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    BTW, the brass rivets are the ones that allow the tank to swivel in it's cradle.
     
  3. presscall

    presscall United Kingdom PotY Winner SotM Winner SotY Winner Subscriber

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    @Colin Geer
    The tank’s not rivetted in place, the springy strips of steel that the tank pivots insert into can be levered outwards with a thumb sufficient to ease the pivot out at one end and then out comes the tank.

    DC0399DD-CE04-4806-9F10-348BE646FFC4.jpeg


    Electrolysis? Here, a piece of angle iron suspended on a coach screw driven in a drilled hole, dangling from a wood lath. Washing soda solution (the electrolyte) goes in to a level just below the brim of the bucket, electrical power provided by an old (non-electronic) car battery charger.

    31704424-57C0-40DB-9800-C1FFAF935DAC.jpeg


    The case on this Optimus went in the bucket.

    DD03FD26-7511-4DE2-8818-04A423D9C90F.jpeg


    Came out like this.

    2F26A17E-A03D-4DBF-AB72-6B98C07CD8C0.jpeg
     
  4. Colin Geer

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    Woah! The transformation is amazing! Definitely trying that!
     
  5. ROBBO55

    ROBBO55 Subscriber

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    @Colin Geer remember the electrons flow from negative to positive. So connect the negative lead to the case and the positive lead to the scrap.
     
  6. Colin Geer

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    I was going to ask but you beat me to it!
     
  7. MartyJ

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    Electrolysis is an amazing process. I had a friend who did a pot bellied wood stove using a small welder and a large garbage can (plastic of course). I am not sure of his electric bill following the project as it took several days. I also understand that electrolysis will destroy brass and other none ferrous metals but have no experience with those metals having done only iron and steel. As with all things it seems, there seems to be noxious fumes so venting is important. As to the cost, a few electrons and some and a handful of washing powder so, pennies.
     
  8. Tony Press

    Tony Press Australia Subscriber

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    Use this electrolysis technique on your ferrous items (steel boxes; cast iron etc). Don’t use on brass, copper, bronze etc.

    Cheers

    Tony