Sievert air screw repair

Discussion in 'Fettlers Master Class' started by presscall, May 7, 2020.

  1. presscall

    presscall United Kingdom PotY Winner SotM Winner SotY Winner Subscriber

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    The air screw for my Sievert 4-burner furnace looked ok ...

    0C333302-CFFA-4C38-8318-F80D05D2AF26.jpeg

    DA0D1B4A-FD2B-4677-885D-93390C43E020.jpeg


    ... but it was allowing a small air leak, symptom of the fuel tank losing pressure, slowly but surely.

    I wasn’t happy either that when tightened up too much of the shank disappeared inside the valve.

    Not so apparent in this shot but I could tell it was ‘hung up’ in the valve and disrupting the proper seating and hence sealing.

    FF7CE123-D88D-40A1-8FCC-7AD33EC24894.jpeg


    Confirmation that the air screw was worn (threads were sloppy too) was that a spare Primus air screw enabled the tank to maintain pressure, so the valve seat was fine.

    I wanted to retain the authentic Sievert grip so set about grafting it onto the unworn Primus air screw spindle.

    To strengthen the joint and to prevent the two parts moving out of alignment during silbrazing I machined a tenon on one part and a slot in the other.

    73C4D161-D8AC-4AC9-9E5E-A74BF2322C80.jpeg


    ‘Dry’ fitted before silbrazing.

    A8BC02EC-FC42-4334-9C25-510FCE404965.jpeg


    Immediately after silbrazing and before washing off the flux and polishing.

    7304A4CD-0C95-4F3F-8141-68AF4A2FDB8D.jpeg


    The finished component.

    7BD62D1D-1522-4D95-848A-600AA8E80D29.jpeg


    Installed on the furnace.

    502740EB-8A8D-43D0-9834-A7E47FC4EAB7.jpeg


    John
     
    Last edited: May 7, 2020
  2. igh371

    igh371 SotM Winner Subscriber

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    Very neat little job John:thumbup:
     
  3. Metropolitantrout

    Metropolitantrout SotM Winner Subscriber

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    Quality fix :thumbup: John. Jerry
     
  4. hikerduane

    hikerduane Subscriber

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    I had one that even after machining to clean up the tip, I had to file some of the threads off towards the tip so it would screw in further.
    Duane
     
  5. The Warrior

    The Warrior United States Subscriber

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    Wow, nice work. Creative solution.
     
  6. ROBBO55

    ROBBO55 Subscriber

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    Simple and effective. :thumbup:
     
  7. Twoberth

    Twoberth United Kingdom Subscriber

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    Tenon and slot.
    Another tip to bookmark from the fettling wizard!
    Thanks John.
     
  8. JP2

    JP2 Subscriber

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    Very nice and I like the precaution you take for a job well done.
    Bravo !!!!
     
  9. Don Octavio Netherlands

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    John, what kind of torch, gas, flux and solder did you use?
     
  10. presscall

    presscall United Kingdom PotY Winner SotM Winner SotY Winner Subscriber

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    @Don Octavio
    A Rothenberger torch, MAP gas and flux-coated 55% silver 1.5mm cross-section diameter silbraze rods.

    F7E36537-7423-43B5-8335-92878C1B801C.jpeg

    John
     
  11. Don Octavio Netherlands

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    Thanks John. You think one can achieve the same with a propane torch? I'm eyeing one on a Dutch secondhand site. The MAPP gas cans are pretty pricey in comparison to propane or butane cans.

    I'm also thinking of this torch on Aliexpress coupled with cheap butane gas canisters, would that work as well?
     
  12. presscall

    presscall United Kingdom PotY Winner SotM Winner SotY Winner Subscriber

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    In a word, no. Yes the high-silver content rod could be melted with a very small component to silbraze but anything larger would consume (heat soak/disperse) the heat from the torch away and make melting the brazing rod difficult.
     
  13. Don Octavio Netherlands

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    Ah, thanks. I'm a layman to this.

    I'm a bit surprised how expensive silversolder is here. What brand do you use?
     
  14. Don Octavio Netherlands

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    And to add:

    It's 10 euro's for 50 cm for a 1.5 mm rod with 55% Ag. Do you reckon 50 cm is enough for a couple of projects?
     
  15. presscall

    presscall United Kingdom PotY Winner SotM Winner SotY Winner Subscriber

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    This stuff, but there are other brands.

    C0599899-CCE3-447B-970B-177A0C0E0BED.jpeg


    The price reflects the fact that it’s got 55% silver in it. It’s a bit cheaper to get the rods un-coated with flux, requiring flux paste to be made up separately. I get the coated rods for convenience.

    Is 50cm enough? Depends on the projects and the extent of the joint to be made.

    John