Optimus 99 Heat Shield Repair

Discussion in 'Fettling Forum' started by roby03, Dec 12, 2015.

  1. roby03

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    DSCF0899.JPG DSCF0893.JPG The windscreen on this stove, the part that covers the tank, was beyond repair.
    I decided to make a new part. I first cut all but 1/2 inch off of the damaged
    part. I used a curved pair of tin snips, then straighten the edges with a
    hammer and a small block of wood, filed and sanded the edges. I made a template
    out of cardboard of the exact size and shape as original, traced that on a piece
    of heavier aluminum and cut that out. I used two small clamps to hold in place
    and drilled 5 3/32 holes and used same size rivets. I put masking tape on the
    side of the rivet heads to keep them from falling out while hammering the other
    ends. These rivets were aluminum and easy to hammer to make a strong and tight
    fit. This stove might not be a collectors delight, but it will sure work as a
    stove. Total price, about $1.25.
     
  2. Tony Press

    Tony Press Australia Subscriber

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    Excellent, straight forward repair! Just what a working stove needs. :thumbup:
     
  3. shagratork

    shagratork United Kingdom Moderator, R.I.P. Subscriber

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    A great repair.
    Not only that, but it looks good. :D
     
  4. presscall

    presscall United Kingdom PotY Winner SotM Winner SotY Winner Subscriber

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    Stylish job.

    My compliments on using 'proper' and not 'pop' rivets. Nothing wrong with the latter for the right application but it's good to see someone applying the old skills and technology.

    John
     
  5. roby03

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    I meant to say HEAT SHIELD Repaired. I don't know why I typed windscreen.
     
  6. hikerduane

    hikerduane Subscriber

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    Real nice job, looks great.
    Duane
     
  7. Tony Press

    Tony Press Australia Subscriber

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    @roby03

    Maybe a Moderator like @shagratork can change the topic heading to say Optimus 99 Heat Shield Repair...

    Cheers

    Tony
     
  8. Afterburner

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    Would it also protect from the wind that is coming from the tank direction?:doh:If yes, then it's also a windscreen.:lol:
     
  9. roby03

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    Thanks for all the comments....and nice to see proper title. Here is a flame shot
    of the repaired stove.

    Many thanks, Roby DSCF0972.JPG
     
  10. roby03

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    Thanks Tony, I tried or thought I could change it, but not!

    Roby