Couple more 96 vapouriser re-jettings

Discussion in 'Fettling Forum' started by presscall, Jul 29, 2011.

  1. presscall

    presscall United Kingdom PotY Winner SotM Winner SotY Winner Subscriber

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    Proving to myself as much as anything that the technique could work consistently, I had cause to re-jet two '96' stove vapouriser tubes in the one fettling session.

    One was nmp's

    Fire don't panic!

    The other was mine, from a Primus 96 Sport outfit


    Line-up, left to right, Optimus 96 vapouriser in good condition, nmp's vapouriser, Primus 96 Sport vapouriser

    1311975252-1.JPG


    The problem. That's a 0.32 millimetre pricker in the photos. All three would take a 0.23 millimetre pricker, correct for a 96 vapouriser, but only the Optimus one wouldn't take a 0.32mm one, which was a particularly loose fit in nmp's vapouriser

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    For the two defective vapourisers, first step was to make the jet holes even larger ...

    1311975293-5.JPG

    ... to fit these brass inserts ...

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    ... prepared as featured in this previous fettling topic

    Easy 'drilling' of 0.23mm holes


    One of the inserts in position just prior to brazing

    1311975314-7.JPG


    Brazed and cleaned up. First one ...

    1311975325-8.JPG

    ... and then the second

    1311975334-9.JPG


    Test firing, the vapouriser from the Sport outfit re-united with its stove, nmp's vapouriser tried out on a late-model Primus 96

    1311975342-10.JPG


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    1311975380-14.JPG

    1311975388-15.JPG


    Success!

    John
     
    Last edited by a moderator: Jul 2, 2015
  2. hikerduane

    hikerduane Subscriber

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    That's really nice. Great job once again.

    Duane
     
  3. RonPH

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    Am really amazed at how all members can come up with such an ingenious way to keep a stove alive. My hats off to you John and thats one for the books (and fettling tutorials).

    Ron
     
  4. loco7stove

    loco7stove Subscriber

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    HI John

    "You Da Man" 8) 8) 8) Superb as usual :clap: :clap: :clap: :thumbup:

    Stu :thumbup: .
     
  5. SNOWGOOSE

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    Simply Brilliant.

    Rob
     
  6. mr optimus

    mr optimus United Kingdom Subscriber

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    Hi John brilliant work and proof that this systeem will work consistently, and that no burner is not repairable no matter how enlarged the jet orafice has become,and i wonder how many of these burners in the past that could have been saved useing this method of repair.
    Another point even the smallest off cut of material is worth saving for example the use of the brass inserts.
    When ever i come across a burner tha has a enlarged jet orafice that can not be peened to the right size,i will put this systeem of repair into use well done there John
     
  7. Doug L

    Doug L Subscriber

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    W O W great post.I feel like i'm in fettle class with your posts.Keep them coming
     
  8. danta

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    ---- really fantastic :clap:
     
  9. RonPH

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    John, on the clean up portion after brazing, did you sand or file it down? Would like to know so in future I could do the same.
    Ron
     
  10. presscall

    presscall United Kingdom PotY Winner SotM Winner SotY Winner Subscriber

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    Single-cut file Ron. If the brazing's a bit puddled (blobs) I take a Dremel sanding drum to it just to attack the high spots, then back to the file.

    Finishing's on a buffing wheel.

    John